Technical Training Programs

Empower your teams with practical, industry-proven skills.

Measurable Outcomes & ROI

We help you define tangible goals and track impact:

• Quality: Defect rate (ppm), FPY, COPQ reduction

• Delivery: Lead time, on-time performance, inventory turns

• Productivity: OEE, throughput, changeover time (SMED)

• Cost: Scrap, rework, energy use, warranty claims

Lean Manufacturing

Objective: Eliminate waste, improve flow, and boost productivity.
Coverage:

• Principles: Value, Value Stream, Flow, Pull, Perfection

• Tools: 5S, Standard Work, Visual Management, Kanban, Line Balancing, Andon

• Value Stream Mapping & Kaizen events
  Outcomes: Reduced lead time, higher OEE, improved first-pass yield.

At Sky Growth Value Academy, our technical training solutions help manufacturing and service organizations build capability, improve quality, and accelerate performance. From Lean and ZED to ISO/IATF compliance, 8D problem solving, and Core Tools, we deliver hands-on programs that translate directly into measurable results on the shop floor and in business processes.

Core Technical Training Modules

ZED (Zero Defect Zero Effect)

Objective: Achieve zero defects and minimal environmental impact.
Coverage:

• Quality and sustainability framework

• Process capability improvement & defect prevention

• Resource efficiency, waste reduction, and compliance readiness
  Outcomes: Improved customer satisfaction, lower COPQ, greener operations.

ISO & IATF Standards

Objective: Build robust management systems for world-class quality.
Coverage:

• ISO 9001:2015 (QMS) – Process approach, risk-based thinking, audits

• IATF 16949 – Automotive-specific requirements and Core Tools integration

• Documentation, internal auditing, and certification readiness
  Outcomes: Strong governance, compliant processes, audit confidence.

8D Problem Solving

Objective: Structured resolution for complex, recurring issues.
Coverage:

• D0–D8 steps (containment to corrective actions and prevention)

• Root cause tools: 5 Why, Fishbone, Is/Is Not, Cause & Effect Matrix

• Cross-functional team facilitation and customer communication
  Outcomes: Permanent corrective actions, reduced repeat issues, improved customer trust.

Core Tools (APQP, PPAP, FMEA, SPC, MSA)

Objective: Strengthen product and process quality in automotive and beyond.
Coverage:

• APQP: Planning and advanced quality development

• PPAP: Submission requirements and evidence packs

• FMEA: DFMEA/PFMEA, severity-occurence-detection, action prioritization

• SPC: Control charts, capability indices (Cp/Cpk, Pp/Ppk)

• MSA: GR&R studies, bias, linearity, stability
  Outcomes: Predictable quality, lower variability, smoother launches, audit-ready documentation.

Advanced Problem-Solving & Root Cause Analysis

Objective: Equip teams to tackle ambiguous and cross-process problems.
Coverage:

• A3 thinking, DMAIC basics, Pareto analysis

• Hypothesis testing mindset, data triage, failure analysis

• Preventive thinking: control plans, mistake-proofing (Poka Yoke)
  Outcomes: Faster resolution, prevention-first culture, sustained improvements.

FAQs

Will the training help with customer and certification audits?

Absolutely. We co-design modules using your process maps, control plans, and real issue logs.

How soon can we see impact?

What training programs do you offer?

Yes. Programs align with ISO 9001/IATF 16949 requirements and include audit-ready artifacts.

Most clients observe improvements within 4–6 weeks through coached projects and KPI tracking.

Do you offer training for suppliers?

Yes. We run supplier development tracks focusing on Core Tools, SPC, and PPAP readiness.

Delivery Formats

• Customized agendas mapped to your processes

• Gemba walks and real-time improvement projects

• Confidential discussion of product and customer issues

In-House Workshops (Onsite)

Live Virtual Training

• Instructor-led sessions with digital toolkits and templates

• Interactive breakout exercises and case simulations

• Ideal for multi-site teams

Blended Learning

• Pre-work microlearning modules + immersive workshop + coached project

• Certification on completion of projects and assessments

Who Should Attend

• Production, Quality, Maintenance, and Industrial Engineering teams

• New product introduction (NPI), Program Management, and Supplier Quality

• Supervisors, line leaders, internal auditors, and Lean champions

What Makes Our Technical Training Different

• Customized to Your Context: We tailor case studies, exercises, and examples to your processes, products, and KPIs.

• Expert Practitioners: Programs are led by seasoned consultants with real implementation experience across industries.

• Application-Focused: Workshops are designed around simulations, Gemba (on-site) exercises, and project assignments for immediate impact.

• Measurable Outcomes: We set pre/post metrics (defects, OEE, cycle time, cost of poor quality) to track ROI.

Certification & Post-Training Support

• Participant Certification: Based on attendance, assessment, and project completion

• Toolkit Access: Checklists, templates, calculators (SPC/FMEA), audit guides

• Coaching: Optional 4–8 week support to sustain and scale improvements

Call to Action

Ready to upgrade your technical capabilities?
Let’s build a program that fits your goals and timelines.

• Email: arulmuruganwin1@gmail.com

• Phone/WhatsApp: +91-7845217467

• Location: Onsite across India & Virtual worldwide